CM-1805-AS Module
Subpanel
assembly for air clutch / brake control.
Ordering
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Entertron
Industries, in conjunction with KTI Technologies
have developed an all in one redundant control
system, specifically for press manufacturers. No
longer will you have to use 2 PLCs and additional
safety components, the CM-1805-AS has all that
and much more.
The
concept behind the CM-1805-AS is to allow
manufacturing end-users the ability to retro-fit
their current press control system where by
utilizing as much of their current control
components such as, switches, indicator lights,
enclosure, motor starters etc. The module is
supplied on a 30H x 24W sub-panel and the units
physical dimensions are 14L x 12W
This small
design is essentially a complete dual logic press
control incorporating all required operating
logic, press control functions and safety
features required by Federal Regulations. The
system comes standard with an operator display
message center to indicate the control status,
over 75 messages inform the operator of critical
fault conditions, control status conditions and
step by step press starting procedures. System
includes a detailed operator user-installation
manual and is backed by a full one-year
manufacture warranty.
The
CM-1805-AS meets the following requirements found
in OSHA standard 1910.217 and ANSI standard
B11.1-1988.
- Operation
/ Off - Inch - Single - Continuous
- Continuous
arm operation
- Top-Stop
operation
- Anti-Tie-Down
function
- Anti-Repeat
function
- System
start-stop operation
- SPM
range 10 to 300 per min
- Part
stroke provision capability
- Self-diagnostic
display
- Dual-logic
power supplies
- Micro-Inch
operation
- Brake
valve detection
- Positional
Brake monitor feature
- Captive
contact safety relays
- Chain
brake detection
The KTI
9020 series press control and CM-1805-AS
clutch/brake module provides a straight forward
solution for the safety and productivity
requirements demanded of today’s Metal
Forming facilities for part revolution press
controls. The 9020/CM-1805-AS series offers safe,
repeatable operation by incorporating into
it’s design Anti-Tie down capability,
Anti-Repeat capability, Control component
reliability check and a run mode sequential
operation fault check feature.
The units base design is a dual-logic
microprocessor press control incorporating all
required operating logic, press control functions
and safety features required by Federal
Regulations. Both the 9020 and CM-1805-AS module
come standard with an operator display message
center to indicate the control status, over 75
messages inform the operator of critical fault
conditions, control status conditions and step by
step press starting procedures.
The system includes a detailed operator
user-installation manual and is backed by a full
one-year manufacture warranty. The 9020 press
control is supplied within a NEMA 12 enclosure (
30H x 24W x 8D ) the above photo represents a
standard typical configuration. All basic control
switches and indicators are mounted on the
enclosure’s door. A 30 Amp/ 220V through the
door disconnected is supplied and mounted.
Additional control functions such as, main motor
starter, ram adjust starter, lube control, die
protection, automation, etc. can be quoted and
customized to the users requirements.
The 9020C console press control is supplied
within a NEMA 12 enclosure. Either a 24W x 48H x
18D or a 36W x 48H x 18D console can be selected.
All basic control switches & indicators with
operator run buttons (optional) are mounted on
the console incline. A 75 Amp (typically)
220V/440V through the door disconnected is
supplied and mounted. Additional control
functions such as, operator control buttons, main
motor starter, ram adjust starter, lube control,
die protection, automation, etc. can be quoted
and customized and mounted to the users
requirements.
The CM-1805-AS clutch / brake control module is a
self contained sub-panel assembly. The unit was
designed to help end-users up-grade their
existing press control to current O.S.H.A &
ANSI Regulation requirements.
FUNCTIONS AND CONTROL
OPERATION
CONTROL
RELIABILITY “ CONTROL COMPONENT FAILURE”:
The 9020
CM-1805-AS control module and the 9020C console
clutch/brake controls meet or exceeds all OSHA
1910.217 and ANSI B11.1-1988 standards for
control reliability. Control reliability
standards require that clutch/brake circuits be
designed and constructed so that a single failure
or fault within the system does not prevent the
normal stopping action from being applied to the
press when required, or does not create an
unintended stroking action, but does prevent
initiation of a successive stroke until the
failure is corrected.
THE 9020 series and CM-1805-AS SOLID STATE PRESS
CONTROL MODULE Both offer safe, repeatable
operation by incorporating into it’s design
Anti-Tie down and Anti-Repeat capability a
control component reliability check and a run
mode sequential fault feature. The units base
design is a solid-state complete self-checking
dual logic microprocessor base control. The
control has two independent CPU’s cross
checking each function of the controls operation.
OPERATOR MESSAGE DISPLAY:
(STANDARD)
Standard
on the 9020 series and CM-1805-AS solid state
control systems is a revolutionary “
Operator Message Display” mounted with the
operator controls at a customer designated
location or on the control panel. The bright back
lite alpha-numeric scrolling message display
informs the user of any faults, failures and the
current operating status of the punch press
control system. The messages are in plain English
and will give the press operator information
quickly and safely. The “Operator Message
Display” system is so advanced that it will
immediately inform the user of such problems as
pressure switch faults, failed output relays, or
rotary cam mis-adjustments. This self-diagnostic
feature will save many maintenance dollars and
will enhance machine uptime measurably due to the
units captive troubleshooting ability. Best of
all, this information is supplied without even
opening the control panel door.
SYSTEM
LOGIC AND COMPONENT DIAGNOSTICS: (STANDARD)
A
combination of LED’s and alpha-numeric plain
English message display will enhance in-field
troubleshooting greatly.The alpha-numeric message
display is capable of displaying more than
seventy five different message.
REDUNDANT
CAPTIVE CONTACT SAFETY RELAYS: (STANDARD)
The
system incorporates redundant safety relays to
assure safety if a control output relay should
fail. The system utilizes safety relays which
have force-guided contacts. This is a
configuration where the contacts are not
mechanically locked together so that if one set
of contacts weld, the other contacts can change
state. If one should fail, the control shuts down
and the message display will identify which relay
has faulted and what state the relay should be in
( on/off ).
PART
STROKE PROVISION WITH INDICATOR: (STANDARD)
If
the press control is in “ Single-stroke
“ or “ Continuous” mode of
operation and the press stops before the
completion of a full stroke, The Part Stroke
Provision is activated. The control will
automatically switch to “ inch “ mode
and the palm buttons must be used to return the
ram to the top of the stroke. When back at top
the control automatically switches back to the
original operational mode setting and the
operator may resume normal production. The Part
Stroke Provision improves productivity and safety
significantly by eliminating the need for the
operator to make mode selections adjustments on
interrupted strokes.
MICRO-INCH
FEATURE STANDARD: (STANDARD)
The
Micro-inch feature provides ram movement for a
predetermined amount of time. The palm buttons
actuates micro-inch and a Micro-Inch timer inside
the control panel controls the amount of ram
movement. Micro-Inch also indexes the ram in
increments that eases set-up in high speed or
short stroke press operations.
CLUTCH/BRAKE VALVE
DETECTION: (STANDARD)
The
system incorporates a clutch valve detection
mode. If the press' clutch valve is of a design
enabling contact movement detection, this feature
will monitor the time frame and response of the
clutch brake valve. If the clutch brake valve
fails to change state after electrical activation
the control will generate a VALVE FAULT and stop
all motion functions. The operator display will
inform the operator of the fault condition.
POSITIONAL
BRAKE MONITORING FEATURE: (STANDARD)
Required
by all press controls by Federal Regulations is
positioning brake monitoring. In the event that
the control is signaled to stop and the press
does not stop at top position a brake fault is
generated. This fault stops all motion functions
and informs the operator of the fault condition.
MOTION
DETECT FEATURE: (STANDARD)
In
the event that the press control is signaled to
start, in any mode of operation, the control
monitors the time frame from signal start to
physical motion on the cam limit switches. If no
motion is detected a mechanical connection could
have occurred and the control generates a motion
detect fault.
BAR
MODE OPERATION FEATURE (STANDARD)
This
feature allows the operator or set-up machanic
the ability to move the ram by-way of a physical
bar on the flywheel. In this mode all motion
functions are deactivated and the clutch/brake
valve is energized.
ENERGY
CONSERVATION SHUTDOWN FEATURE (STANDARD)
This
featire is designed into the control as a cost
savings option. When the control is idle with the
main flywheel motor started for more than 30
minutes the control automatically shuts down to
conserve on energy consumption. The control
informs the operator of this shutdown condition.
Part Number
|
Description
|
| CM-1805-AS |
Standard Sub-Panel |
Through programming, the
CM1805-AS can be configured for other
applications requiring a redundent control
system. Contact KTI Technologies to discuss your
application requirements.
For
pricing and ordering information, Please contact KTI
Technologies by
email
ktinj@optonline.net
or
by telephone at (732) 446-3933
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